Construction Machinery

Solution Overview

Based on Huaxiao's customized heavy-duty AGVs and flexible production line technology, integrated with heavy machinery production processes, it addresses customers' complex scenario needs (multi-product shared lines, multi-vehicle coordinated transportation of large-sized items, ultra-low speed operation) with a maximum load capacity of up to 200 tons.

Industry Pain Points

Difficulty in recruiting and high labor costs

Logistics, hoisting and forklift operations are highly labor-dependent, resulting in high labor intensity for workers and large labor demand. This not only leads to high cost expenditures but also entails unavoidable safety risks. In addition, assembly efficiency is often limited by personal operational experience, leading to inconsistent product quality and difficulty in ensuring stability.

High-mix low-volume production mode

As different enterprises have varying requirements for trucks, heavy-duty truck factories often produce multiple vehicle models on one production line, requiring high compatibility. However, traditional production lines need supporting infrastructure and steel structures, making it difficult to meet flexible production needs when adjusting production lines frequently.

Solution Advantages

Flexible production line

Reduce factory renovation investment and improve production line compatibility

Tailor-made

Customize products and solutions based on production line differences

Super large load

200-ton load capacity ceiling, providing high-standard services for the construction machinery industry

Rich case library

3000+ past cases, modular processes for fast customer problem-solving

Industry Cases

A Heavy-Duty Truck Manufacturing Project

Scenario:Heavy-duty truck smart factory project, the first single smart industrial park with an investment exceeding 100 billion yuan

Solution: 43 units of 10-ton main line AGVs and 48 units of 2-ton sub-assembly AGVs realize flexible assembly of the entire vehicle. 140 SPS (Set Parts Supply) AGVs conduct same-set parts transportation, achieving intelligent parts picking, synchronous accompanying and tracking assembly

Value:Reduces construction costs by 10 million yuan, realizes flexible factory assembly, increases production efficiency by nearly 30%, and achieves takt time management, information management and visual management

A Heavy-Duty Truck Manufacturing Project

A Commercial Vehicle Manufacturing Project

Scenario: Two-vehicle coordination flexible assembly scenario in the commercial vehicle industry

Solution: The project applies 20 units of two-vehicle coordination AGVs to form a commercial vehicle flexible assembly line

Value: Compatible with multiple vehicle sizes, increases comprehensive production efficiency by 30%, and reduces 10 operators

Overseas Factory Intelligent Transportation Project

Scenario: European factory of a Chinese enterprise in the construction machinery industry

Solution: The project adopts 15-ton heavy-duty AGVs to transport excavator body components, realizing automatic transportation

Value: An agile delivery team overcame pressures related to overseas operations, the pandemic and personnel shortages, completing delivery as scheduled

Overseas Factory Intelligent Transportation Project

Heavy-Duty Transportation Project in the Excavator Industry

Scenario: Construction machinery industry, transportation scenario in the cutting and blanking workshop with harsh environment and large, heavy workpieces

Solution: The project adopts 4 units of 8-ton heavy-load AGVs to transport raw material steel plates, combined with gantry robots to replace manual overhead cranes

Value: Improves factory safety and processing efficiency, achieves full-process automation, and reduces errors and safety risks caused by manual loading

Aerial Work Platform Boom Automatic Production Line

Scenario: Construction machinery industry, intelligent transfer scenario for different models of aerial work platform booms

Solution: Huaxiao customized 5 units of 20T assembly main line AGVs, achieving flexible assembly of different models of aerial work platform chassis

Value: Reduce labor costs, improve compatibility for multiple vehicle models, and transfer efficiency